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5S
If you want to get a first idea of the productivity awareness of an organisation
or its general work culture, walk around its premises and observe the housekeeping
practices – the way the floors are swept, the work tables organised, the
tools and stationery stored, the machines and equipment cleaned and maintained,
personal items kept etc. These often tell more than any financial statement. They
are closely linked to the flow of activities, employees’ morale, product
and service quality and inventory level. An organisation with good housekeeping
practices is able to control costs, foster greater safety, enhance customer satisfaction
and reduce staff turnover.
Good housekeeping contributes to productivity improvement and the basis for
good housekeeping is the concept popularly known as 5S:
- Seiri: to sort and throw away unnecessary items (sélectionner
et jeter les objets non indispensables).
- Seiton: To arrange necessary items in a neat, proper manner so
that they can be easily retrieved for use; and to return them to their proper
locations after use (systématiser le rangement afin de pouvoir repérer
les objets dès qu’on en a besoin).
- Seiso: To clean and inspect your workplace thoroughly so that
there is no dust on the floor, machines and equipment (soigneusement nettoyer
et entretenir pour que le lieu, les machines et les équipements soient
propres).
- Seiketsu:To maintain a high standard of workplace organization
by keeping everything clean and orderly at all times (statuer afin que
la qualité et la netteté du lieu de travail soient constamment
entretenues).
- Shitsuke:To make the previous four steps part of the daily routine
and to observe self-discipline through continuous practice (s’auto-discipliner
et former les autres à respecter les règles des 5S).
The implementation of the 5S concept is within the reach of any organisation
– private or public, manufacturing or service, large, medium-sized or
multinational.
The five steps to good housekeeping provide for more than a way to maintain
order. They provide for a framework for performing maintenance checks and stimulating
ideas improvement. They are the foundation for more responsible behaviour as
they involve the responsibility and commitment of every member of the organisation,
from the top management to the shop floor worker. And the ultimate goal of housekeeping
activities is to reduce cost and increase productivity: an organisation which
applies 5S does not pass on the cost of non-value adding activities to the customer.
When 5S practices are implemented, a world-class workplace is achievable.
A team of 5S Auditiors will audit the Gemba (workplace) proposed for certication.
Three audits, spread over one year, will be conducted.
The audited organisation shall keep the following relevant information:
- general background of the organisation sections or departments where 5S
is applied
- photos of sections or departments before 5S
- tangible and intangible benefits gained
- documented proof: a support structure for 5S (like a formal 5S coordinator),
training on 5S
- conducted and attendance sheets, standards (for colour code etc) and proof
of regular 5S activities.
Following three random audits and on the basis of auditors’ report, eligibility
for the 5S certification will be considered.
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